In a shared pursuit of safety, innovation, and operational excellence, Steeltec AG Emmenbrücke and AMI Automation have joined forces to develop IoTap^®, a cutting-edge Freeboard Guidance System that delivers real-time data to enhance safety and optimize tapping processes in steel production.

Steeltec AG, a leading Swiss steel producer and member of the Swiss Steel Group, is renowned for its high-performance steel solutions engineered for the most demanding industrial applications. With a long-standing commitment to quality, efficiency, and continuous improvement, Steeltec actively invests in advanced technologies that support safe, efficient, and sustainable steelmaking.

Complementing this vision, AMI Automation, now part of Resonac, brings over 35 years of global expertise in automation and control solutions. Specializing in the design, manufacture, and implementation of intelligent technologies across industries such as steel, mining, cement, pulp & paper, and oil & gas, AMI integrates automation, AI, and process engineering to help clients modernize operations and drive productivity.

The collaboration has resulted in IoTap^®: an innovative solution that provides real-time online freeboard indication during tapping operations, assisting operators in achieving the target ladle fill level while minimizing spill risks and enhancing overall productivity.

Importance of Online Freeboard Indication.

In the steel industry, precise freeboard measurement is critical to ensure safe and efficient tapping operations. IoTap^® addresses this need by delivering accurate, real-time data that helps the operators to maintain optimal performance and prevent hazardous incidents.

A Collaborative Development between Steeltec AG and AMI.

The development of IoTap^® was a collaborative effort between AMI and Steeltec AG, with valuable feedback from Steeltec AG leading to key design modifications. This partnership exemplifies how teamwork and a focus on customer needs drive innovation. Steeltec AG’s insights were instrumental in refining the system to meet the specific demands of steel manufacturers.

Future Developments

AMI and Steeltec AG are committed to ongoing innovation. Future plans include enhancements to IoTap that will further improve usability, and integration with other systems in the manufacturing process. In the future, the ability to analyze historical data enables the optimization of crew performance and the extension of the ladle life cycle. Steeltec AG has acknowledged the excellent service and support provided by AMI and Triple-S during the development and implementation of IoTap^®. Their collaboration has set a new standard for industry partnerships.

IoTap^® is a registered trademark of AMI Automation. All other products and company names mentioned may be trademarks or registered trademarks of their respective owners.